Skip to content

Overcoming Corrosion Challenges in the Oil Industry

Overcoming Corrosion Challenges in the Oil Industry

Case Study Nº

162

Customer

Petróleos Sudamericanos
Argentina

|

2023

Working Conditions

Temperature: 40°C / 104°F | Flow: 700 m³/d | Pressure: 10 kg/cm² | Fluid components: Water and oil. Oil cut 5%. Pipeline layout: Overhead

Pexgol Pipes

Pexgol 110 mm, class 30

Application

Oil + water transport

Lenght

1700 m / 5577 ft

Categories

Overcoming Corrosion Challenges in the Oil Industry

The Challenge

Petróleos Sudamericanos S.A., a company with over 30 years of experience in oil and gas exploration and production in Argentina, was facing significant problems with its existing infrastructure for oil and water transportation. The current line, composed of recovered 2 7/8-inch tubing, suffered from internal and external corrosion, which not only decreased operational efficiency but also posed environmental risks due to potential leaks. Additionally, the pipe’s transport capacity was insufficient to handle the increase in flow from the producing wells connected to the collector.

The Solution

To resolve these issues, Petróleos Sudamericanos decided to replace the existing line with 110 mm, class 30 Pexgol pipes, known for their high resistance to chemicals and corrosion. The new installation aimed to improve operational efficiency, increase transport capacity, and reduce environmental risks associated with leaks. Double mechanical connectors and flanged couplings were used to ensure a safe and efficient installation.

The installation of the five 350-meter rolls of pipe was completed in a record time of 3 days, meeting the client’s stipulated deadlines. This process included making two road crossings without the need for casing pipes, which simplified the installation process and minimized disruption to existing operations. The new Pexgol pipe not only eliminated corrosion issues but also provided a lightweight and easyto-handle solution, allowing for quick installation and improving operational safety.

The project demonstrated Pexgol’s ability to meet the demands of the oil industry, offering a durable and efficient solution for hydrocarbon transportation. The installation met high operational and safety standards, significantly reducing maintenance costs and environmental risks.

Related Case Studies

Dalvian SA Implements Pexgol for Potable Water Pipeline in the Mountains.

Innovative Solution for Water Supply in Extreme Terrain

Dalvian
Argentina

 | 

2024
Hot sylvinite leach at 114°C/237°F

Mineral Processing – Potash Processing Plant

ICL group, Dead Sea Works
Israel

 | 

1987
Transport of high corrosive material from the thickeners to the neutralization plant

Corrosive Material Transportation

Moa Nickel S.A. Sherritt
Cuba

 | 

2015
Transportation of Bauxite Ore Slurry at 95°C / 203°F

Alumina Plant: Ore Slurry Transportation

Urals Alumina Plant – Rusal
Russia

 | 

2013
Potable Water Supply on Harsh Terrain

Potable Water Supply on Harsh Terrain

Mekorot / Beit Shemesh Water Company
Israel

 | 

2017
The impact of Pexgol piping on pump performance improvement and maintenance cost reduction at Sales de Jujuy.

Improvement in Brine Management through Pexgol Piping

Sales de Jujuy
Argentina

 | 

2023